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公司名称:山东鑫晖泽航复合材料科技有限公司

公司地址:山东省潍坊市诸城市高新园场站路568号

联系电话:15263691238


热压罐

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碳纤维热压罐

更新时间:2021-12-14 点击数:938

热压罐应用领域:

1、航空、航天工业领域:制造飞机机翼, 垂尾和前机身;大型运载火箭的壳体, 航天飞机结构件;卫星星体, 太阳能帆饭, 可伸展臂, 支撑体和飞船返回舱等构件;

2、兵器工业领域.再造防护装甲、兵器、头盔等构件,

3、电子工业领域: 卫星雷达天线及其支撑结构、太阳能电池翼和外壳等构件;

4、汽车工业领域.制造汽车车身, 受力构件, 传动轴, 发动机架及其内部构件;

5、轨道交通领域.复合材料高度列车及地铁门窗、护板、机台等;

6、军品、公安反恐领域.复合材料防弹背心、防弹头盔等;

7、体育领域:复合材料球拍、跳杆、高尔夫球杆、赛艇等.

8、医学领域医用X光机、CT机的机架、医用床板和矫形支架等.

l. Aviation and aerospace industry: manufacturing aircraft wings, vertical tail and front fuselage; 

 shells of large launch vehicles, space shuttle structural parts;satellite stars, solar panels, extendable arms, supports and spacecraft return

capsules, etc. member;

2. Weapon industry: Rebuilding protective armor, weapons,helmets and other components:

3. Electronics industry: satellite antenna and its supporting structure, solar cell wing and shell and other components;

4. Automotive industry: manufacture automobile body. Force Components, transmission shaft. engine frame and internal Components.

5. Rail transit field: composite height trains and subway doors and windows;

6. Public security anti-terrorism field: composite material bulletproof vests, bulletproof helmets. etc.

7. Sports: composite material rackets,jumpers, golf clubs,rowing, etc 

8. Medical field: medical X-ray machine, CT machine frame,medical bed board and orthopedic support.

热压罐的介绍:

热压罐是一种快开门的压力容器, 它在制造的时候有着国家相关的依据标准. 是一种针对聚合物基复合材料成型工艺特点的工艺设备、针对大型产量大的碳纤维制品固化成型、热压罐固化成型的效果远比烤箱的效果好, 故而目前高端的碳纤维制品纷纷采用真空热压罐, 以满足军民用品的需求。

热压罐的组成:

热压罐是由承压罐体、空压机及过滤系统、真空系统、控制系统等部分组成. 它的工作原理是将高强度玻璃纤维、碳纤维、棚纤维、芳纶纤维等增强材料和树脂(含预浸材料)按设计方向和顺序逐层铺放到模具上, 达到规定厚度后,放入到真空袋中抽真空, 经加压、加热、固化、冷却、脱模、修整而获得高性能复合材料制品.

Autoclave is a kind of pressure vessel with quick-opening door. It has relevant national standards when it is manufactured. It is a kind of process equipment based on the characteristics of the polymer matrix composite material molding process. The effect of curing and molding of large-volume carbon fiber products is much better than that of the oven. Therefore, the current high-end carbon fiber products are vacuum heat Pressure tanks to meet the needs of military and civilian supplies.

It consists of a pressure-containing tank, an air compressor and a filtration system, a vacuum system. and a control system. Its working principle is that high-strength glass fiber, carbon fiber  boron fiber, aramid fiber and other reinforcing materials and resins (including prepreg materials) are laid on the mold layer by layer according to the design direction and order. after reaching the specified thickness, put in A vacuum is evacuated in a vacuum bag, and a high-performance composite material product is obtained by pressing, heating, curing, cooling, demoulding, and trimming.

热压罐的优势:EQUIPMENT ADVANTAGES

科学设计、精工打造、严格的质量管理,和同行业的其他厂家相比, 本公司生产的热压罐满足波音标准具有如下显著优点

(1)采用工控PLC自动控制系统, 精度达到士0.5-2℃

(2)适合各种不同复合材料的固化处理.

(3)罐内热分布均匀, 压力恒定.

(4)完善的压力控制,控制精度高.

(5)开门方式为热压罐快开门双安全连锁.同步报警、关紧后升压、泄压后开门.

(6)热压罐保温层采用硅酸铝棉, 封头采用双层保温, 外加不锈钢外衬保温效果好.

(7)采用西门子全自动控制系统, 节约能源、节省人刀、完全满足产品性能需求

(8).公司拥有健全稳定的技术团队和售后服务队伍,为用户提供从设备、工艺、材料、产品的整套复合材料生产线。

 Scientific design, precision construction, strict quality management, compared with other manufacturers in the same industry, the company’s autoclave satisfy boeing standard has the following significant advantages:

(1) The PLC automatic control system is adopted, and the accuracy reaches±1-2℃

(2) Suitable for curing treatment of various composite materials.

(3) The heat distri bution in the tank is uniform and the pressure is constant.

{4) Perfect pressure control and high control precision .

{5) The door opening method is autoclave quick opening double safety chain. Synchronous alarm, boost after closing, and open the door after releasing pressure.

(6) The insulation layer of the autoclave is made of aluminosilicate cotton, the head is double-layered, and the stainless steel lining is good for thermal insulation.

(7) The Siemens automatic control system is adopted to save energy, manpower and fully meet product performance requirements.

(8) The company has a sound and stable technical team and after-sales service team, to provide users with equipment, technology, materials, products from the complete set of composite production lines.

内部结构INTERNAL STRUCTURE

热压罐控制CONTROL

热压罐的使用现场:

热压罐成型制品:碳纤维制品、玻璃纤维制品、石英纤维制品、聚酰亚胺制品、氰酸酯制品



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